Cutting large pieces of sheet stock on a table saw has always been a tricky thing to do. It needs knowledge, experience, time, space, and an extra pair of hands to cut large sheets such as 2×4, 4×8 sheets on a table saw. You will also need a table extender for this purpose or an additional table to be placed in front of the table saw. If you are confused about cutting large sheets on a table saw, this article will help you do it. We will explain all the things you need to take care of while cutting big sheets on a small table saw.
If you still have to buy sheets, buy small ones that you can manage on a table saw. Why go for hassle when you can simply buy smaller sheets. However, if you already have some large sheets, you can cut them down in half.
How to Cut Large Sheets on a Table Saw
The following things are a prerequisite for cutting large sheets on a table saw.
Space
Your workplace must have enough space to adjust a large sheet while it is being cut. If you are cutting a 2×4 sheet, you must have at least 6 feet of space on the front and back sides of the table saw. It will allow you to adjust the sheet and move it to the table.
A Work Partner
You must have another adult to accompany you while cutting the large sheets. It will be easier to handle the sheets, move them on the table and hold the cuts.
Roll-off Table
A table is needed to support the pieces being cut. An ideal roll-off table is a bit small (1-2 inches) in length than the table saw.
Safety
Make sure you and your partner are wearing eye and ear protection. The area around the table is clear from wood pieces, wires, or any other tools. Make sure that there are no electric cables on your feet.
Making the Cut
When you have taken care of the things mentioned above, it is now time to do the cutting. Place the sheet on the table saw. Make sure that the blade is not running at the time. Once the sheet is set against the rip fence, lift the piece vertically to power up the saw, or you can just ask a third person to turn on the saw. If you are doing it yourself, set the sheet against the fence once again and keep it there.
The person behind the sheet has to move the sheet slowly through the blade. You don’t need to put extra pressure on the sheet. If your blade is sharp, a minimum force will do the trick. The other person holding the sheet must move along the sheet at the same speed so that the sheet would not bind or tilt.
The cuts will automatically come on the roll-off table. The roll-off table performs the same function as a roller stand. It keeps the cut at a level to the table so that it won’t bind.